Explore the Production Excellence at Longkou Longyue Medical Device Co., Ltd. Welcome to the heart of Longkou Longyue Medical Device Co., Ltd., where high-quality X-ray protection products come to life. Through a rigorous production process and advanced equipment, we ensure each product meets our exacting standards for performance, durability, and comfort. Join us on a tour of our production process and see how we turn innovation into reality.
Our Production Facility and Equipment
Our facility in Longkou, Shandong, spans over 12,800 square meters and is equipped with cutting-edge machinery and precision testing systems. Our production lines feature dedicated areas for material preparation, mixing, calendering, layering, cutting, sewing, and quality control. Each piece of equipment is carefully selected to ensure efficient production and adherence to the highest quality standards.
Our Production Process
Raw Material Preparation We source high-quality lead-rubber composite materials as our primary shielding component. Each batch of raw materials undergoes strict quality inspections to ensure purity and protective efficacy before entering the production line.
Mixing and Formulation Using specialized mixing equipment, we blend lead powder, rubber, and other additives according to precise scientific formulas. This stage involves exact temperature control and mixing speeds to ensure uniformity and stability in the materials.
Calendering and Forming The blended material is calendered to create thin, even sheets. Our calendering process is tightly controlled to maintain the required thickness across each layer, meeting design specifications for protective efficacy.
Multi-Layer Lamination For multi-layer protective clothing, we utilize advanced lamination technology to bond layers of protective material. Each layer is precisely aligned to maximize protection and comfort for the wearer.
Cutting and Sewing Once formed, the materials move to the cutting stage. Using state-of-the-art cutting equipment, we precisely cut each piece according to product design specifications. Skilled technicians then sew the pieces together, ensuring each garment meets ergonomic standards for optimal fit and comfort.
Auxiliary Component Installation For items like protective suits and gloves, we attach auxiliary components, such as buttons, zippers, and elastic bands. These components are carefully installed by hand to ensure durability and a secure fit.
Quality Control Each finished product undergoes a thorough quality inspection, including visual checks, dimensional measurements, weight verification, and X-ray transmission testing. Our high-precision testing equipment ensures that all products meet or exceed national and international safety standards.
Cleaning and Sterilization After passing quality control, each product is cleaned and sterilized using environmentally friendly cleaning agents and disinfectants. We strictly control the cleaning time and concentration levels to ensure products are safe for use.
Packaging and Shipping Finished products are carefully packaged using dustproof and moisture-resistant materials to protect them during transportation. Each product is labeled with clear instructions for use and maintenance, ensuring a seamless experience for our clients.
Our Commitment to Quality and Customer Satisfaction
Through our meticulous production processes and strict quality control, Longkou Longyue Medical Device Co., Ltd. is dedicated to providing clients with high-quality X-ray protection products that meet and exceed expectations. Our commitment to innovation, precision, and customer satisfaction drives every step of our production.
Contact Us to learn more about our manufacturing excellence and how our products are crafted to ensure superior radiation protection.
